Which headstamps are causing the issues? (the same ones?) Sort them out (yeah I know a pain)
Stepped internal case (or what they call a shelf)? (generally scrap pile)
Is this happening to the brass fired out of your pistol? or just the range brass? or both?
Take the ones that are an issue look to see the thickness of the brass in the mouth is thinner than others
if you have calipers do some quick measurements, case mouth inside diameter, case length, etc.
Are the range pickups fired too many times, (this you probably wouldn't know) most times it's left for a reason.
next up would be die adjustments, move the sizer to a different spot in the turret. if the bullet tension is all over the
the place with different brass, could be die adjustment or flex of the press / turret.
Out of spec sizer..(it does happen)... taper crimp (not adjusted properly) dies not "locked down"
just tossing things out there, firearm really shouldn't matter
Now here I sort all my brass, at this point I have to a ton of Mil "crimped brass", it's a pain but one and done, then the
odd ball headstamps, those are pretty much the shoot n loose pile, if I leave brass behind and you find it, you better
"scrap it" There is some brass around here Mixed headstamp (fired once) I just do a quick inspection, load and go.
As far as dies it's RCBS Carbide set, Mighty Armory (use the most, try a set and you'll see) use the MA Gold Match Sizer,
Expander / Flare, and seater, taper, not one issue (they ain't cheap but work), then it's my ole standby's Lyman "M" die
for cast, "plated" bullets, CH Tool & Die (CH4D now) Taper crimp. MiHec brass molds for casting.
Bullet wise.. I stay clear of Armscor, some of the early Berry Plated pistol bullets, and some "lesser known" Makers, way to
much deviations in diameter, Hornady should be okay, while not a fan of their brass or bullets, years ago maybe.
Firearms wise... it's a range ... a laundry list....
-Snoopz